One Prefab Automation
The interface between the plant, the machine, and logistics
One Prefab Automation is the layer where our system interacts with your production process. This is where the machines, robots, and conveyor systems come together to turn blueprints into components.
One production line. One control system. One data stream.
From the machine to the entire system, all components operate on the same basis and respond automatically to changes.
Challenges and Solutions
When yesterday's technology costs us time today.
Where many plants are losing time and productivity today
- Machines and systems do not consistently communicate with one another
- Material flows are controlled or monitored manually
- Production interruptions cause unnecessary downtime
- Maintenance and troubleshooting are time-consuming
- Automation Potential Remains Untapped
What One Prefab Automation Can Do for You
- Control equipment and machinery in a user-friendly, centralized manner
- Automating Material Flows
- Reduce Production Downtime
- Logged, rapid maintenance and troubleshooting
- Enable vendor-neutral integration
- Modernize and expand existing facilities
Automation: Basic Manufacturing Modules
Where Production Can Be Controlled in Real Time
Manage production workflows, material flows, quality processes, and machine integrations within a unified manufacturing platform.
1. Plant Automation
One Prefab Automation connects machines, conveyors, warehouses, and production areas within a centralized system architecture. Production processes are automated, material flows are optimized, and manual intervention is reduced.
The system adapts to existing layouts, integrates equipment from different manufacturers, and scales to meet the needs of your plant. This results in higher system availability, greater transparency, and a seamless production flow.
- Scalable up to a multi-vendor environment
- Modernization and Retrofitting
- Vendor-neutral architecture
- MES Integration
- Safety Control
2. Robots & Machine Control
One Prefab's robotics and machine control systems set new standards in precision and efficiency. With these advanced machine and robotics control systems, all controlled machines and components can be integrated into the overall plant, ensuring optimal system performance and top-quality, high-precision products.
We provide comprehensive support throughout the entire implementation process: from the initial analysis of processes and system architecture, through installation and programming, to training—ensuring that the investment delivers maximum long-term value.
- Formwork and Screwing Robots
- Insulation Material Processing
- Smart Concrete Placement
- Automatic Surface Treatment
- Facade and Cladding Automation
3. Warehouse Automation & Material Handling
Automatically moving materials and prefabricated parts: One Prefab Automation integrates warehousing, production areas, and loading into a seamless logistics process.
From mobile applications to automated crane systems, warehouse operations are controlled digitally and documented in real time. This reduces search times, optimizes inventory levels, and improves the utilization of existing
- 24/7 Warehouse Management
- Real-Time Inventory Management
- Fully automated crane and loading station
- ERP Integration
- More Efficient with Apps
- Integration of RFID Systems
4. Electrical Engineering, Visualization & Operations
The digital foundation of your automation: High-performance automation begins with electrical engineering and ends with intuitive operation. One Prefab Automation combines modern control cabinet technology, digital documentation, system visualization, and long-term support into a comprehensive solution.
Consistent user interfaces, intelligent diagnostic functions, and web-based maintenance tools simplify operations and reduce response times in the event of a malfunction. We are happy to be there for you around the clock and offer long-term, partnership-based support.
- Integrated Material and Bill of Materials Lists
- Energy Recovery with Real-Time Feedback
- Simplified troubleshooting, including documentation
- Direct mobile access to devices
- Upgrading to the Latest Standards
- 24/7 Support with Remote Diagnosis
SCALING & INTEGRATION
Automation that grows with your plant.
One Prefab Automation is designed to be vendor-neutral and can be expanded in stages. From individual machines to warehouse automation and fully networked production facilities, we integrate existing systems and create a future-proof foundation for further automation steps.
- Vendor-neutral architecture
- Integration of Existing Equipment and Machinery
- Scalable from a single process to an entire plant
- Can be retrofitted to any system
Support and Operations
Automation doesn't end with commissioning.
We support your system throughout its entire lifecycle—from commissioning and training to remote maintenance, optimization, and long-term support.
